A CNC router, also referred to as CNC Milling machine is a computerized Numerical Controlled machine that allows you to cut various materials employing a 3D cutting CAD/CAM software. The CAD/CAM converts your design in to a tool path so your machine can make 3D shapes. It can cut various types of material, such as wood, foam, plastics and metals. When talking about the axis of the router we refer to the movement of the CNC Router Metal Cutting Machine that it rotates. When conversing about the axis we refer to a fixed imaginary line for the measurement of the coordinates by which the router will cut.
It may rotate X, Y, and Z which means the equipment can move right to left horizontally (X-axis), front to back horizontally (Y-axis) and vertically all around (Z-axis), along with around itself. The working tool also have an X-Y-Z axis motion. Adding rotation movements in other directions on top of that and you will have a 4 or perhaps a 5-axis machine or more.
In simple terms, a 3-axis router involves moving the cutting tool along 3 different axis, rendering it suitable for parts and prototypes that are not too deep. A 4-axis router adds additionally a rotary axis movement called “A axis”, as well as a 5-axis CNC router involves movement from the cutting tool along 5 different axis simultaneously (2 additional axis).
You will find a conception more and more complex cuts can only be produced using the 5 or even more axis machine, but could it be a misconception or otherwise not? We must be able to perform almost any cut utilizing a 3-axis router, even more complex shapes. However, the 5-axis is able to machine on all five sides of the piece simultaneously, thus contributes to the flexibleness and capabilities from the machine operator, shortening machining time. As an example, attempting to machine a game title dice, if employing a 3-axis router, the machine will only be able to cut one side of the dice in a single operation. The operator will then need to turn the dice to machine another sides, doing a new set-up, at times being forced to change the tool bit. Employing a 5-axis, the machine can cut all 5 sides from the dice at once, being forced to turn the dice just one additional time for your 6th face.
Getting the additional 2 axis as well as a larger x-axis on the 5-axis CNC router allows to shorten the project some time and so that you can handle larger parts, but concurrently, having a longer x-axis can lead to less stability and accuracy and requires the complete attention of the operator. So, on one side we have now machines which will create certain more complicated shapes faster, thus is much more efficient, but at the same time, those are less affordable and much more complicated machines to use and keep.
So, the number of axis of the CNC router machine can we need? The preference depends on the particular manufacturing application needed and the outcome required. Here are a few instances in which the 5-axis router might be used more than a 3 or 4-axis:
You possess an unusual from the norm shaped piece to make. If you are in need of greater cutting speed (A 5-axis it is possible to carry out the cut in just one single set-up rather than needing to stopping and starting the tool many times with a 3-axis, turning the shape to machine it on every side)
If you wish to save on working area (One single 5-axis machine can replace several 3-axis machines running concurrently). There are times where using a 5-axis CNC router will not be enough and rather, you will need a 3-D printer or both. Sometimes, a 3-D printer is easier to use and it has less limitations when making a shape, nevertheless it is less precise than a router and it is limited with the material it could use, mostly limited to thermoplastics and resin.
The bottom line is that you receive similar quality results with both 3-axis and 5-axis routers, however, if speed is of the major essence, you might want to consider the 5-axis. Remember the newest requires harder operation, contributes to more damage, and is more costly.
For those who have a 3D model you wish to design in fact it is either too big or too thick to be machined due to height or cutter length restrictions or the foam material not thick enough, the shape can be sliced into sections. Each slice will likely be machined separately utilizing the router and therefore the pieces can be glued together. The machined parts are able to be sanded and coated with protective hard shell and painted, that can also take care of eliminating any visible grooves because of the gluing. Routers may also be used to produce molds that can later be poured with concrete or polyurethane and other casting materials.
CNC routers vary from a couple of inches of working area completely as much as 50 feet in length. Every router utilizes a spindle – this is the motor that is doing the particular cutting. Router’s spindles range between 1HP (horse power) to 20HP and above, plus they can take end mills (the driller) from 1/16″ all the way to 2″ and above. Different materials require different end mills and various cutting speeds. The denser the content the slower the cutting speed.
If you want to create a foam shape design that is certainly large or perhaps full scale use a small model, scan it utilizing a 3D scanner then transport it to the CNC router for machining, using a specialty cutting phksdb that generates the part file. Utilizing the scanner lets you convert any regular model to a live-size design. Any model may be scanned – a face, a sculpture, a car toy, train, boat, plain and whatever you need larger. There is no need to visualize and imagine the way the 3D model will look like – the scanner will it to suit your needs.
The business is really a manufacturer and distributor of CNC hot wire foam cutters, laser cutters and CNC routers. The machines cut various types of foam including EPS, XPS, EPP, RenShapes, urethane, tooling foam, EVA, polyurethane, MDF, along with acrylics, plastics, wood and light-weight metals. Through its subsidiary company, WeCutFoam the business is additionally providing foam cutting, machining and prototyping services creating signs, logo, dimensional letters, props, exhibits, displays, prototypes and more.
Jinan Quick CNC Router Co., Ltd. was founded in 2006, “Quick-Fulltek” is our subsidiary brand which was built in 2012. We have been producing and exporting CNC machines since 2006.Our company locates in Lingang economic develepment zone in Gaoxin district in Jinan, factory floor space is more than 15,000 square meters. We have more than 300 workers including 25 professional designers, 35 experienced after sale service engineers and 20 sales persons.
JINAN QUICK-FULLTEK CNC MACHINERY CO., LTD.
Address:No. 3600, West Airport Road,Gaoxin District, Jinan, China.
E-mail: [email protected]
TEl : +86-531-85719477e
Mbl : +86-15628788693